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๐Ÿ”ง ISO 9809 and ISO 11120 โ€“ Seamless Steel Gas Cylinders and Seamless Steel Tubes for High-Pressure Gases.

Date 22 May 2025
Written By
Gas Cylinder Safety Standards Establish Comprehensive Design, Material, and Testing Guidelines for Industrial and Transport Pressure Vessels
International standards ISO 9809 and ISO 11120 define specifications for seamless steel gas cylinders and tubes used in high-pressure gas containment. ISO 9809 covers smaller cylinders up to 150 liters for industrial gases, with three variants based on steel type and manufacturing process. ISO 11120 addresses larger tubes between 150-3000 liters for bulk gas transport, focusing on design, material requirements, and comprehensive testing protocols for high-capacity gas containment systems. - (AI Summary)

Here's a clear explanation of ISO 9809 and ISO 11120, both of which are international standards for seamless steel gas cylinders, but apply to different types and uses:

โœ… Full Title:

ISO 9809-1/2/3 โ€“ Gas cylinders โ€” Refillable seamless steel gas cylinders โ€” Design, construction and testing

๐Ÿ“Œ Scope:

  • Applies to seamless steel cylinders for permanent and liquefied gases.
  • Covers cylinders typically with water capacity up to 150 litres.
  • Commonly used for industrial gases (oxygen, nitrogen, argon, etc.).

๐Ÿ“‚ Parts:

  • ISO 9809-1: Cylinders made of normalized steel.
  • ISO 9809-2: Cylinders made of quenched and tempered steel.
  • ISO 9809-3: Cylinders made of normalized or quenched and tempered steel, using a different set of test requirements.

๐Ÿ” Covers:

  • Material requirements
  • Manufacturing processes (e.g., hot drawing, forging)
  • Design criteria (wall thickness, stress limits)
  • Tests: hydrostatic, burst, tensile, impact, and ultrasonic
  • Marking and inspection

๐Ÿš€ ISO 11120 โ€“ Seamless Steel Tubes for High-Pressure Gases

โœ… Full Title:

ISO 11120 โ€“ Gas cylinders โ€” Refillable seamless steel tubes of water capacity between 150 L and 3000 L โ€” Design, construction and testing

๐Ÿ“Œ Scope:

  • Applies to large seamless steel tubes (often called cylinder tubes or MEGC tubes).
  • Water capacity between 150 litres and 3000 litres.
  • Common in bulk gas transport systems, e.g., tube trailers and ISO containers.

๐Ÿ” Covers:

  • Design methodology for thick-walled, large-capacity gas containment.
  • Material standards (usually quenched and tempered alloy steels).
  • Non-destructive testing (NDT) requirements.
  • Testing: hydrostatic, burst, ultrasonic, radiographic.
  • Tolerances and markings.

๐Ÿ”„ Key Differences: ISO 9809 vs ISO 11120

Feature

ISO 9809

ISO 11120

Capacity

โ‰ค 150 L

150โ€“3000 L

Use

Standard cylinders (welding, industrial gases)

Bulk storage/transport (tube trailers, ISO skids)

Material

Normalized or quenched & tempered steel

Quenched & tempered high-strength steel

Application

Portable gas cylinders

High-capacity transport tubes

Standards Parts

3 parts (based on steel type)

Single comprehensive standard

 

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